To close this one up, Davey was right, clutch was at fault, couldn't find any obvious flaws with the old clutch but new unit solved problem. Unfortunately the old unit took reverse with it, still selects and moves but pops out and start grinding bad
Ah that's Joe's almera. Thought it was either of yours or Chris' gearboxes in pieces.
32a boxes are notorious for stripping third gear with boost with or without a diff.
ITB's would need an ecu capable of mapping with a MAP sensor which a nistune is not and from what I've read they have no plans to develop. The only work around besides changing management would be to design and make a sealed plenum to fit over the throttles and run that to a single MAF. Less...
They sell kits on ebay that you fit between your air filter and throttle body. Dirt cheap, easy to fit and EASILY 400bhp+
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Pretty easy to check the seals, just get someone to put the pedal a few times and let the piston out, inspect the seal and give it a shot of wd40 if you're not stripping then down yet. Then use a g clamp to fire the piston back into the caliper
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Give the back of the socket a few taps with a hammer to make sure it's seated, shoot with wd40 a while before to be sure it can soak and then apply force using a big old breaker bar
Might be worth giving the nut and bolt heads a scrub with a wire brush to be sure your tools seat correctly
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